CO₂ to Methane: A Patented Carbon Conversion Solution

At Blue Flame, we’ve developed a patented CO₂-to-Methane Carbon Capture Technology that redefines how industries approach emissions. Our breakthrough system converts industrial carbon dioxide — traditionally viewed as a waste stream — into a high-value, renewable bioenergy source, enabling a truly circular energy model within your facility.

Designed for economic and environmental impact, this technology not only reduces your carbon footprint but also generates tangible financial returns, helping your organization move decisively toward its Net Zero goals.

Conversion of CO₂ to methane through Hydrogen — Transforming carbon emissions into renewable energy

Many industrial operations, particularly those involving fermentation processes, release large volumes of high-purity CO₂ (often exceeding 95%) into the atmosphere. Instead of venting this valuable resource, Blue Flame’s system captures the CO₂ vent-off gas and uses it as a primary feedstock to produce renewable methane.

By transforming what was once an environmental liability into a profitable on-site energy source, our solution turns carbon management into a strategic advantage — reducing emissions, lowering energy costs, and driving sustainable growth.

Key Features & Benefits

Turnkey & Scalable Implementation

Our expert team delivers a complete, turnkey solution in an estimated 16 weeks. The system is designed to be scalable to match your production needs.

Rapid Financial Return

Recover your full investment in just 2 years, powered by substantial annual cost savings and strong revenue streams from fuel generation, carbon credits, and oxygen sales.

Energy Independence & Efficiency

Produce your own continuous supply of high-performance fuel on-site for direct use in boilers or for Compressed Bio-Gas (CBG) production. The produced methane offers higher combustion efficiency than conventional CBG

Achieve Net Zero

Drastically reduce your facility's carbon emissions and take a significant step towards attaining your Net Zero Emission goals

Strategic Alignment with Global Goals

Our CO₂-to-Methane solution aligns seamlessly with global clean energy objectives, supporting the Green Hydrogen Mission and its key initiative, the SIGHT programme. Backed by a strong policy framework—offering benefits like interstate transmission charge waivers and single-window clearances—our technology ensures a smooth, secure shift to sustainable energy. By adopting our solution, you’re not only investing in a profitable system but also contributing to a nationally significant transition toward a green hydrogen economy.

Our Solution: The Conversion Process

Our system integrates several advanced components in a seamless process:

Green Hydrogen Production: The process begins by using renewable energy, like solar power, to drive a high-efficiency electrolyzer that produces pure green hydrogen (H₂) from water.

Patented Methane Synthesis: The green hydrogen is then combined with the captured CO₂ inside our own designed catalyzer, where a chemical reaction synthesizes the gases into methane (CH₄).

Purification & Output: The synthesized gas is purified to achieve a high methane concentration, producing a high-calorific fuel ready for efficient energy use.